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Cross Conversion


First attempt at converting an old steel fram road bike to a cyclocross bike.

After looking over a lot of forums on bikeforums.net, which is a great site for finding bike info. I decided that a conversion could be def be done, be fun, and a way of saying 'screw paying 2k for a bike I can build and have fun with.' With that in mind realize that while yes this bike works, its not the 'optimal' for racing, but compared to what they use to race is pretty darn good.

Now cross has certainly evolved over the years and has reached the point were it even has its own models of bikes. For more info from people much more knowledgible on this then me follow these links;

- Wikipedia: Cyclocross

- YouTube vid

- CX Magazine

Materials:
-55cm Steal Reliegh 'Grand Prix' frame, unkown year    $25
-Cromoly 'hybrid' forks, with brake posts    $45
-Campy 172mm crank and new Shimano bottom bracket    $50
-Cheap aluminum handle bars    $35
-New cables and cable housing    $20
-Used seat, Shimano ultrega shifters, 105 derailer    Free

*Now I had an aluminum road frame that was to small for me from Leader USA (which I really did like, good bike, just to small) that I traded in with a cool local bike shop call G Oscars, here in Tulsa, OK. His main buisness is refurbing old road bikes along with some new stuff. So in reality I only bought the handle bars and the new cables and housing.

The Build:

Fork-
I went with the new fork because I liked the added tire clearance as compared to the old one. Further the 'hyrbrid' style was heavier and larger then the original, which I was affriad may brake and crumble under my weight and a good hit one day. Had the added bonus of the brake post already being apart of the forks to, so saved some time there. I think if you weren't planning on beating up the frame as much as me that the original forks would be just fine.

Frame-
For the rear brake posts I really didnt do anythign to scientific. Bought some posts from the LBS, measured the distance from the pads to the post hole, put on rims, and marked point on rear triangle. For the other plane I completely eyeballed it with the rim in place and one half the brake on and threw on two spot welds with the MIG wleder. Now alot of people like brazing, but MIG is already in the shop and therefore no extra money to me... I'll look up pros and cons and post them. But really it went alright. Had to brush the paint off the frame first to get a good arch. Turned the voltage way down and took my time. The second post I got in a little of a hurry and burned through but filled it in nicely. I'll prob stip the whole frame and repaint it sometime.

Handlebars-
Attempted to extend the width of the aluminum handle bars I had.... bad idea. Broke on first ride. Then bought cheapo ones...

Crank-
Had no bottom bracket so installed a new Shimano one... Note! Use the proper bottom bracket tools! I thought, ah screw that I can do it without it, and got it in. But not all the way, and broke the plastic cup on the other side. Now have a shimy in the crank and going to have to remove it, replace the cup and do it right this time.

172mm arms are nice, but I think I would have gone with something a little shorter. Clip alot of stuff when I'm off road. But then again this may make me seat higher and put the center of gravity to high for easy handling. So kinda one of those things I'll feel out, and may be more personal preferance.

Brakes-
Took some tinkering but got them figured out. They're some older Shimano canti's that are a little narrower then newer styles it looks like. But overall I have been quite happy with their performance. Should have again done more research first becasue I did not set them up exactly right at first. Plus the rim is an older Campy road rim that I think the MTB pads may not be compatible with. Because when the rim get wet... braking goes waaaay down.

- Sheldon Brown's "Canti Adjustment"


- Vid from Park Tool

Tires-
Good clearence left with the narrowest part being near the bottom bracket, using 32mm Vittoria "Cross Evo XN" And so far love them. Took them out in the pic of the bike burried in the mud down below and they actually handled quite well. Not great mind you, but for such a crappy day I was impressed. Neadless to say upgraded to 34mm much bigger nobes that week.


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